Upgrade Supply Flame Scanner PT. PJB UBJOM Tanjung Awar – Awar

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Upgrade Supply Flame Scanner PT. PJB UBJOM Tanjung Awar – Awar


ID PROJECT:	19HO-094ME
CUSTOMER:	PT PJB UBJOM PLTU Tanjung Awar – Awar
PROJECT TITLE:	Upgrade Supply Flame Scanner PT. PJB UBJOM Tanjung Awar – Awar
TYPE:	Part
EQUIPMENT NAME:	ZPF-1200IR ProFlame Scanner by Zeeco
SCOPE OF WORK:	Supply 18 Unit Flame Scanner
WEIGHT KGS:	2
YEAR BUILT:	2020
CODE/STD:	IP66, NEMA 4X

Our Objective

Normalization of Flame Scanner instrument on 2nd Boiler Burner Unit so that it can monitor the burner flames in real-time.

Challenges we faced

Replacing the old & obsolete Flame Scanner with new model
Required specifications are as follows; Nema 4X & IP66 certification, 24VDC or 220VAC power input, Electronics that can withstand temperature range between -40degF (minimum) and 150degF (maximum), Fiber optic that can withstand max temperature of 752degF / 400degC

We did

Welded Mounting Heads on the side of the coal burner, and mounted it there
Installed the outer & inner carrier
Installed the fiber optic used for the flamescanner
Installed the Zeeco(TM) FlameScanner module as a system upgrade
Calibrated the flamescanner onsite using Zeeco(TM)-provided software
Commissioned flame scanner system from local panel
Commissioned flame scanner system from CCR
Ran a Reliability Run (RR) for 5 days straight

Commisioning by Principal

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